CBGuard Life Extender - An essential upgrade for important conveyor belts.

Outstanding conveyor belt safety and efficiency

Conveyor belts are subjected to exceptionally high stress. Apart from countless bends, the belts suffer from permanent material loading impact, from worn, failing or wrongly adjusted parts, and from foreign objects.
It is essential to detect such failures immediately when they occur, in order to be able to take appropriate measures before things get worse.

Having a conveyor belt monitored during normal operation by the pioneering CBGuard Life Extender scanning system, will deliver precise real-time information about the condition of all of the belt's components.

Virtually every cubic millimeter of the conveyor belt is captured. The CBGuard is constantly recording all data, and comparing it with target values. If a deficiency goes over the preset threshold, the system will automatically trigger a customized action as soon as it arises.

Steel cord overland conveyor belt

Complete knowledge of conveyor belt condition

The software generates an intelligent, holistic analysis of any kind of threat to the belt. Arising damages, not still visible from the outside, for instance broken or corroded steel cords, trigger an alarm, which advises the belt operator to carry out the repair as soon as possible.

Irregularities like holes, delaminations, foreign objects, belt slippage, protruding cords, edge damage, abnormal cover wear, even insufficient belt cleaning, are detected and processed.

CBGuard also measures the belt thickness and yields timely information about the upcoming need for a replacement belt.

CBGuard's smart software not only generates a live video with marked deficiencies of the belt, but also tells you exactly what kind of damage it is, how severe it is and where it is. No other technology can provide such exact results.

A video can be played at any time at any speed, reproducing the entire image of a belt. 

The condition of the belt can be observed from any place in the world in real-time over the internet.

No other method available today delivers such a wealth of precise information about every detail of a conveyor belt.

Torn belt after splice opening

Preventing disastrous consequences of splice failures

Being the weakest points in conveyor belts, splices put a higher risk on your operation, with possible dramatic consequences.

The CBGuard Life Extender is scanning all of the splices. Each splice in a belt is individually recognized in the database.

Any deviation from the desired splice condition will automatically trigger an alarm or even stop the conveyor, for instance in case of threatening failures and opening of a splice.
Through timely detection of such problems, severe accidents can be prevented.

Reducing costs

The CBGuard Life Extender is providing precise scan results, avoiding premature replacement of the belt due to assumed deficiencies. The belt can be operated up to its real safe limit.

Damages can be eliminated opportunely - avoiding costly downtime of the conveying system and worsening of the damage.

The CBGuard Life Extender can be seen as an important part of the mine's or plant's preventive maintenance programme. It can be integrated into the Industrial Internet of Things. In combination with other elements of the logistical chain, the optimal time for the next maintenance stop can be scheduled.

The CBGuard scanner also measures the belt thickness (X6) and yields timely information about the upcoming need for a replacement belt.

If it is intended to refurbish conveyor belts, the optimum time for doing this and the eligible segments can be determined by the CBGuard.

CBGuard has proven its reliability and efficiency in more than 300 conveyor systems.

On demand, our conveyor belt experts will provide a summary of the overall condition of the conveyor belt, and suggest how to improve operations.

We recommend you to complete our
questionnaire. We will then submit a tailor-made offer.

CBGuard in the media:

bulk-online  -  CBG Germany: Live conveyor belt condition analysis and processing
June 2017  - 
http://blog.bulk-online.com

The Asia Miner  -  Monitoring boosts conveyor belt safety and efficiency
Issue 2 2017  -  www.asiaminer.com  - 
download

Australian Bulk Handling Review  -  New entrant to conveyor monitoring market in Australia
May/June 2017  -  bulkhandlingreview.com  - 
download

International Mining  -  Conveyor monitoring with X-rays
February 2017  -  www.
im-mining.com  -  download

Aggregates  -  Conveyors' efficiency boosted by new technology
January 2017  - 
www.aggbusiness.com  -  download

Global Cement  -  A system for substantially increasing safety and operating efficiency of conveyor belts
December 2016  - 
www.globalcement.com  -  download

Mining Magazine  -  The X factor 
October 2016  - 
www.miningmagazine.com  -  download

Nowy Gornik + CUPRUM  -  Jak podwyzszyc bezpieczenstwo i zywotnosc tasm przenosnikowych?  - 
April + May 2017  -  www.nowygornik.pl/gornik/Nowy_Gornik_04_2017_05.pdf  - 
download
http://czasopismo.cuprum.wroc.pl  -  download


Download CBGuard brochure

 

CBGuard X5

CBGuard X6

CBGuard Life Extender X5

 

Main features as described on this website.

CBGuard Life Extender X6

All features as described on this website (X5), plus integrated

 - lasers for exact belt thickness measurement

 - air conditioning for longer tube lifetime or extreme outside temperatures.

z Copyright CBG Conveyor Belt Gateway, 
Hamburg, Germany, 2016

 

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